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In oilfield cementing operations, accurate lab simulation of downhole slurry behavior is critical for well integrity and safety. The Atmospheric Consistometer is an essential laboratory instrument designed in strict compliance with API Specification 10 standards. It provides precise, repeatable, and automated pre-conditioning of oilwell cement slurries under elevated temperatures and atmospheric pressure, ensuring reliable subsequent evaluation of fluid loss, rheology, and free water content.
Designed for oilwell research institutions, cement additive manufacturers, and third-party testing laboratories, our atmospheric consistometer combines rugged structural durability with advanced operational efficiency.
|
Parameter |
Technical Specification |
|
Operating Pressure |
Atmospheric Pressure |
|
Maximum Operating Temperature |
Up to 200°F (93°C) |
|
Slurry Cup Rotational Speed |
150 rpm ± 15 rpm (API Standard) |
|
Consistency Measurement Range |
0 to 100 Bearden Units (Bc) |
|
Heater Capacity |
1,200 W*2 |
|
Testing Cells |
Dual-Cell (Independent or Synchronized Conditioning) |
|
Bath Material |
Stainless Steel |
|
Compliance |
API Spec 10A / API RP 10B-2 |
Pre-conditioning slurry with an atmospheric consistometer mimics the dynamic mechanical forces and thermal exposure experienced while pumping slurry into a wellbore. It serves as a vital preliminary step for:
Rheological & Viscosity Analysis: Prepares consistent samples for rotational viscometer evaluation
API Static Fluid Loss Testing: Shears the cement slurry to uniform consistency before filtration analysis.
Free Water / Free Fluid Measurement: Ensures representative hydration and dispersion prior to static settling tests.
Additive Optimization: Evaluates how retarders, dispersants, and fluid loss additives behave under continuous shear at up to 200°F (93°C).
Equipped with two standard API brass slurry cups running simultaneously at 150 rpm. This design doubles laboratory throughput, enabling technicians to test different additive formulations or run duplicate quality assurance samples under identical thermal conditions.
Integrated with an industrial PID temperature controller, high-precision thermocouples, and a 1,200W heating unit. The system maintains a uniform bath temperature with minimal fluctuation, preventing local overheating and ensuring repeatable test results across batches.
Built with a high-efficiency copper/stainless steel cooling coil submerged within the oil bath. Cold water can be circulated immediately after a test cycle finishes, reducing bath temperature rapidly and shortening waiting times between consecutive tests.
Constructed entirely with a heavy-gauge stainless steel outer shell and seamless liquid-tight bath. Designed with low-wear components and accessible slurry cup assemblies, reducing routine maintenance downtime and extending overall service life in high-intensity lab environments.
Eliminating traditional potentiometers and tedious wire routing, this system utilizes high-precision modern sensors to measure slurry consistency. By removing mechanical wear points and fragile wiring connectors, the instrument achieves significantly lower failure rates, simplified routine maintenance, and hassle-free daily operation for lab technicians. Real-time consistency values are displayed directly in standard Bearden Units (Bc).
As a dedicated manufacturer and supplier of oilwell cementing equipment, we understand the critical demand for precision, uptime, and global compliance.
API Compliant Engineering: Manufactured in full accordance with international standards for seamlessly auditing laboratory results.
Global Export & Technical Support: Complete export documentation, and custom spare-parts availability.
Factory-Direct Value: Direct pricing without intermediary markups, backed by customized OEM/ODM options and standard 12-month warranties
Updated Bullet Point: Low Downtime & Maintenance-Free Design: Built with modern sensor technology to eliminate potentiometer wiring hassles, ensuring high reliability during continuous lab operations.
Need an upgrade for your oilwell cementing laboratory or a tailored procurement proposal for industrial projects?
[Get a Custom Quote] or [Contact Our Technical Sales Team] to receive a full product datasheet, spare-parts kit catalog, and immediate factory-direct pricing.